- Company Profile
- ABOT Systems
- Checkweigh Systems
- Conveyor Products
- Cubing Systems
- Custom Systems
- Labeling Systems
- Picking Systems
- Sortation Systems
- Software
- CASI Products
- Service
- Recent Projects
- 100% Accurate Pack Verification
- 3PL QC Checkweigh System
- Automated Order Processing
- Automated Parcel Shipping
- Automatic Filling Scale
- Automatic Full Case QC
- Automatic Pick and Pack System
- Automated Returns Processing
- Automatic Shipping Solution
- Batch Check Weighing
- Book Returns Sorter
- Bottom Labeling System
- Box Opening - ABOT Magnum
- Carrier Manifest and Sortation
- Conveyor Retrofit
- Cubing/Weighing Oversize Cartons
- High Speed In Motion Scale
- Inbound Labeling System
- Inline Manifesting System
- Internet Order Fulfillment
- Kitting Process Control
- Label Verification System
- Moveable Checkweigher
- Order Audit Checkweigher
- Outbound Sortation and QC
- Over/Under Checkweigh
- Postal Tray Checkweigher
- Print and Apply Shipping Labeling
- Production Counting
- QA Checkweigher
- QC Checkweigh for Missing Items
- Returns Sorting
- Scanning Tunnel and Sortation
- Shanklin Wrapper and Labeling
- Sorter Controls Retrofit
- UCC-128 Compliance Labeling
- Warehouse Shipping System
- Weight Check for Pick to Light
- Support
CASE STUDY: Automatic weight check for Pick to Light System

The Problem: Automatic inspection of split case cartons
A major distributor of books and magazines requested a system that would automatically check each pick orders by weight. The system must interface to the legacy AS400 host system and the existing conveyor and pick to light system.
The Solution: High Accuracy Checkweigh and carton reject system
CASI proposed a checkweigh system using a high accuracy 971 checkweigher and SolidCheck and SolidComm to perform the operation.
System Overview

Magazines and books are picked into a shipping container using pick to light.

Cartons stage in zero pressure accumulation before the scale and are metered onto the in motion scale one at a time.

The barcode is scanned from the side in a picket fence orientation as the carton is conveyed onto the scale. A database lookup is performed to determine the expected weight of the carton using SolidComm.

Cartons that pass the check weigh process are conveyed to a gravity spur and palletized.

Cartons that fail are diverted to QC where the order is manually checked. Once checked, the carton is re-inducted and processed again by the checkweigher.
Benefits from the new efficiencies
Featured products:
See what we do and what makes us an industry leader. 18MB ![]()
CASE STUDY: UCC-128 Compliance Labeling and Sortation System
Find out how one customer reduced costs and labor using CASI system.
Inline Weigh/Dimension Systems
Super-size solution for boxes up to 60" long. Custom sizes available.
Definitions:
Barcode DefinitionsMaterial Handling Definitions
NEMA Definitions
