- Company Profile
- ABOT Systems
- Checkweigh Systems
- Conveyor Products
- Cubing Systems
- Custom Systems
- Labeling Systems
- Picking Systems
- Robotics Systems
- Sortation Systems
- Software
- CASI Products
- Service
- Recent Projects
- 100% Accurate Pack Verification
- 3PL QC Checkweigh System
- Automated Order Processing
- Automated Parcel Shipping
- Automatic Filling Scale
- Automatic Full Case QC
- Automatic Pick and Pack System
- Automated Returns Processing
- Automatic Shipping Solution
- Batch Check Weighing
- Book Returns Sorter
- Bottom Labeling System
- Box Opening - ABOT Magnum
- Carrier Manifest and Sortation
- CD and DVD Sortation
- Check Weigh - Manufacturing
- Conveyor Retrofit
- Cubing/Weighing Oversize Cartons
- High Speed In Motion Scale
- Inbound Labeling System
- Inline Manifesting System
- Internet Order Fulfillment
- Kitting Process Control
- Label Verification System
- Moveable Checkweigher
- Order Audit Checkweigher
- Outbound Sortation and QC
- Over/Under Checkweigher
- Postal Tray Checkweigher
- Print and Apply Labeling (Sorting)
- Print and Apply Shipping Labeling
- Production Counting
- QA Checkweigher
- QC Checkweigh for Missing Items
- Returns Sorting
- Scanning Tunnel and Sortation
- Shanklin Wrapper and Labeling
- Sorter Controls Retrofit
- UCC-128 Compliance Labeling
- Warehouse Shipping System
- Weight Check for Pick to Light
- WIP Conveyor System
- Support
CASE STUDY: Automatic Filler Scale

The Problem: Stop Retailer Charge Backs for Low Weight Cartons
A major fruit packer in the Rio Grande Valley needed to install a system that would guarantee no underweight totes of limes were shipped to their customer. They also wanted to reduce labor associated with the QC of the product.
The Solution: Inline Tote Filling System
CASI presented a solution for a conveyor scale based in line filling system. The system would utilize CASI BudgetMaster 24 volt MDR conveyor and a 951 in line checkweigher.
System Overview

Limes are transported down a stainless steel chute to a collection area above the scale. A case stop is raised to stop the tote in the correct spot.

While the limes are staging at the holding chute, a new tote is conveyed into position. Once a new tote is present the system begins filling.
The system weighs the limes as they are filling. Once the limes reach 39 LB, the system starts and stops the filling process until 40 lbs is achieved. The end user is less concerned about overfill than under fill due to retailer charge backs, so the upper control limit tolerance is much larger than the lower control limit.

Once the process is complete the tote is conveyed to shipping.
Benefits from the new efficiencies
The benefits from the new system include reduced retailer chargeback’s and direct labor costs.
Featured products:
See what we do and what makes us an industry leader. 18MB ![]()
CASE STUDY: Book and flats sorter
Find out how one customer reduced costs and labor using CASI system.
Low Cost Inline Weigh/Label/Sort
Definitions:
Barcode DefinitionsMaterial Handling Definitions
NEMA Definitions

