- ABOT Systems
- Checkweigh Systems
- Conveyor Systems
- Cubing Systems
- Custom Systems
- Labeling Systems
- Picking Systems
- Robotics Systems
- Shipping Systems
- Sortation Systems
- Software
- CASI Products
- Service
- Recent Projects
- Systems [General]
- 12M Cigarette Case Cutter
- Fulfillment System - RF Zone Picking
- 100% Accurate Pack Verification
- Automated Order Processing
- Automatic Packaging System
- Automatic Pick and Pack System
- Automated Returns Processing
- Box Opening - ABOT Magnum
- Internet Order Fulfillment
- Production Counting
- Sequence Verification System
- Visual Fulfillment Verification
- WIP Conveyor System
- Conveyor Systems
- Conveyor Retrofit
- MDR Conveyor System
- Labeling Systems
- Automated Labeling System
- Bottom Labeling System
- Inbound Labeling System
- Print and Apply Labeling (Sorting)
- Print and Apply Shipping Labeling
- Label Verification System
- Shanklin Wrapper and Labeling
- UCC-128 Compliance Labeling
- Shipping Systems
- Automated Parcel Shipping
- Automatic Shipping Solution
- FedEx Shipping Manifest
- Inline Manifesting System
- Parcel Manifesting Solution
- UPS Shipping System
- Warehouse Shipping System
- Sortation Systems
- Book Returns Sorter
- Carrier Manifest and Sortation
- CD and DVD Sortation
- Crossdock Sortation System
- Poly Bag Sorter
- Outbound Sortation and QC
- Returns Sorting
- Scanning Tunnel and Sortation
- Sorter Controls Retrofit
- Sort to Pack System
- Weighing/QC Systems
- 3PL QC Checkweigh System
- Automatic Case Weigher
- Automatic Check Weighing
- Automatic Filling Scale
- Automatic Full Case QC
- Batch Check Weighing
- Check Weigh - Manufacturing
- Cubing/Weighing Oversize Cartons
- High Speed In Motion Scale
- Inline Product Inspection
- Kitting Process Control
- Moveable Checkweigher
- Order Audit Checkweigher
- Over/Under Checkweigher
- Pallet Scale
- Postal Tray Checkweigher
- QA Checkweigher
- QC Checkweigh for Missing Items
- Weight Check for Pick to Light
- Company Profile
- Support
- Blog
CASE STUDY: Automatic Checkweigh for Quality Control
The Problem – Find Missing Bottles or low fill Bottles using an In Line Checkweigher
Coats Aloe contracted with Lakey Packaging to develop an automatic QC system for their outbound shipping. CASI was selected as the vendor for the system and installed an automated checkweigher.
The Solution – High Accuracy Automatic Checkweigher
CASI installed a very high accuracy 921 checkweigher with SortMaster 130 LD case reject. TransMaster 24 volt, zero pressure accumulation (ZPA) conveyor was added to convey the cases.
The first step in the process is to use the Checkweigh Manager setup screen to select the product to being run. Recipes can be saved at any time. The CASI 1100 AC controller has huge 120 GB hard drives so the amount of storage for product recipes is immense.
Once the recipe is selected, the product is manually loaded onto the system.
The 921 is super accurate intermittent checkweigher that can consistently checkweigh items to 5 grams. The product is conveyed to the weigh zone where the scale is pneumatically raised up under the product to obtain the weight.
Product that is outside the upper or lower control limits are reject from the conveyor by the SortMaster 130 pusher divert. Checkweigh Manager includes the functionality to control diverts without custom programming like many other Checkweigh systems.
Benefits from the new efficiencies
Benefits from the new over/under checkweigh process include reduction in missing product and greater customer satisfaction.
Automation Systems:
CASI Corporate Overview
Featured Case Study:
RF Fulfillment System
Resources:
Barcode DefinitionsMaterial Handling Definitions
NEMA Definitions
Material Handling Blog