- Company Profile
- ABOT Systems
- Checkweigh Systems
- Conveyor Products
- Cubing Systems
- Custom Systems
- Labeling Systems
- Picking Systems
- Picking Methods
- Batch Picking
- Full Case Picking
- Pick and Pack
- Pick and Pass
- Pick to Belt
- Split Case Picking
- Voice Directed Picking
- Wave Picking
- Zone Picking
- Related Systems
- Packing Automation
- Pick Verification System
- Manifest System
- Vision Capture System
- Related Hardware
- BudgetMaster Conveyor
- Ermanco Pick Zone Module
- ZoneMaster Conveyor
- Software
- Picking System Design
- SolidPick
- SolidComm
- Sortation Systems
- Software
- CASI Products
- Service
- Recent Projects
- Support
Full Case Pick Verification System
CASI offers a Full Case Pick Verification system using a combination of all available auto-ID Technologies. The system has been installed for applications of over 60 cartons per minute and can be engineered for much higher throughput.
Overview
The CASI Full Case Pick Verification System is delivered as a pre-engineered system customized to your application. The system can consist of a barcode scanner array, metering conveyor, Carton Dimensioning system, Vision auditing System, SolidPick™ checkweigh system and application software.
System Components
Hardware
Each pick verification system can consist of one or more of the following items:
- Fixed Position Barcode Scanner array of up to six sides
- System Controller
- In Motion Scale
- Brake Metering Conveyor
- Carton Cubing System
Software
- SolidInspect™ Vision Capture System with up to 8 cameras
- SolidComm™ Legacy Host Interface
- Conveyor Controls
System Operation
Before cartons reach the pick verification system, the system obtains the current pick information from the warehouse management system. As cartons enter the full case pick verification system, a gap is created between the cartons using the metering conveyor. Each carton travels through the system and the following information obtained:
- Carton Length, width & height
- Barcode if any is read from any of the six sides
- Weight is obtained from the in motion scale
- Vision system template match is performed
Exception Process

All of these identification operations take place at the same time. Incorrect picks can be diverted and stop the conveyor or be diverted to a jackpot lane.
Single Point of Control
| The CASI Full Case Pick Verification System utilizes our SolidInspect™ vision system with support of up to 8 cameras per controller. The system uses our SolidComm™ legacy host interface to seamlessly access information from your ERP, WMS or other external application. |
Videos and Product Data Sheets
Please fill out this simple form to view all CASI product sheets and videos. You will have access to all CASI downloads. The information provided will only be used to help us determine the best solution for your environment and meet your budget!
Featured products:
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Inline Weigh/Dimension Systems
Super-size solution for boxes up to 60" long. Custom sizes available.
Low cost turnkey systems with scanning, labeling, and sortation.
Definitions:
Barcode DefinitionsMaterial Handling Definitions
NEMA Definitions

