CASI-961 High Accuracy Checkweigher

Some applications in distribution require better accuracy than .1 lb. such as over/under verification of lighter products. The CASI 961 high accuracy checkweigher is a PC Based, free standing, self contained in-motion scale designed for distribution center use in random check weigh and freight manifesting applications. Using the CASI 1100 as a scale controller gives the 961 Conveyor scale the ultimate in  flexibility and inline scale accuracy.

The CASI 961 utilizes primarily off the shelf components rather than proprietary controllers, giving the customer  the ability to purchase replacement parts from local vendors. The 961's system interface is extremely easy to use, utilizing a familiar Windows XP interface and voice commands in English and Spanish. Data logging is provided standard in an easy to export tab delimited format. Security for your data is provided by a three level login system.

All control is from the rugged CASI 1100 industrial PC based system controller. The 1100 offers redundant hard drives , a 19 inch high resolution HMI and the programming flexibility only available via a Windows XP product.
The CASI 1100 offers standard Ethernet & serial and optional DeviceNet, Profibus, Modbus and Ethernet/IP as options.

Applications

• Statistical Process Control Weighing
• Automatic Production Check Weighing
• In Motion Material Handling Inline Scales
• Automated Shipping Systems
• Freight Manifesting (In Motion Common Carrier Manifest)
• Under / OK / Over Check Weigh (Over/Under Checkweigh)
• General Industrial Weighing
• Product Inspection
• Quality Control Checkweigh
• Custom In Motion Check Weighing

Specifications

Standard sizes for the CASI-961 are 33" by 18" & 47" by 24". Custom sizes up to 72" by 36" are also available with additional lead time. Standard product weight range is from 0.1 lb. to 100 lbs., with custom product weight range also available. Accuracy for the CASI 961 is up to ± 0.03 lb.

With any Checkweigher, the parts per minute rate depends upon the item lengths, weights, conveyor speed, and required gap.

All control is from the rugged CASI 1100 Checkweigh Controller. The 1100 offers redundant hard drives & power, a 19 inch high resolution HMI and the programming flexibility only available via a Windows XP product.

CASI-961 Operation

The CASI-961 Unattended in-motion checkweigh system uses a simplified design with 4 compression load cells mounted on a massive three inch steel frame. This incredibly stable platform delivers superior accuracy and reliability due to a simple but effective design. The conveyor scale can be either belt or roller and is controlled by a 24 volt DC drive allowing for on scale zone control and easy installation.

Data Logging Software

Checkweigh manager is an advanced checkweigh system management module that ships free with every CASI checkweigh system. The built in operator HMI and I/O control allows each checkweigh system we sell to perform conveyor control functions as well as interface to barcode scanners and other peripheral devices.

CASI-961 Advantages

The built in zone control of the CASI 961 automated check weigh system can adjust conveyor speed to carton length producing the highest throughput available. System carton rate is no longer dependant upon a set scale length and speed, as these can be adjusted to each individual carton.This feature also guarantees one carton on the scale freeing you from complicated break metering belts or operators to manage product gap. Logic for an integrated reject mechanism for out of tolerance cartons is provided. 

The CASI 961 includes build in divert logic for carton reject mechanisms like the SortMaster series.

Options / Accessories

The CASI-961 offers the widest array of options of any in motion weighing system on the market. Our custom integration service will customize the system to your specifications by including Fixed Position Barcode Scanners, RF Tag Readers, Product Diverts, Carton Cubing Devices, etc. Some of the more popular options are listed below:

• NEMA 4X Stainless Steel
• Wireless Data Access
• In-feed zone control conveyors
• Reject Conveyors (SortMaster™)
• Custom Product Handling
• Data Logging & Reporting Software (SolidCheck™)
• Fixed Position Barcode scanners
• RF Tag Readers
• Barcode Printers & Printer Label Applicators
• Remote Data Access
• Custom System Integration

Videos and Product Data Sheets

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